Formica is a material that is found in many kitchens, whether it be for sinks, countertops, or flooring. Cutting formica may sound like a difficult and daunting task, but it is actually quite simple when using the right tools. Here is some information on how to cut formica accurately and safely.
Belt Sander
Cutting Formica Sheets
Belt Sander
The required tools needed to cut formica sheets are a reciprocating, router, flat file, and J roller. The first step of the process it to draw out the pattern onto the formica surface. Once this is complete, you will use your reciprocating saw to cut the material based on the pattern you had drawn. You will want to cut approximately 1/2-inch outside of your drawing.
Once you have made your cuts, you need to apply adhesive to the back of your formica. You will than use your J roller to to apply even pressure to the sheet, ensuring that the sheet bonds to the surface sufficiently. In order to cut the formica so that it lines up with the underlying surface properly, you should use your router. Finally, you can use a flat file to remove any sharp or even edges.
Cutting Formica Countertops
The required tools needed to cut formica countertops are a circular saw, jig saw, sawhorses, belt sander, metal file, and safety goggles. The saws are obviously used to cut the material, while the sawhorses are used as a base to cut the countertops upon. A circular saw with a 40 teeth blade is ideal for cutting formica.
The majority of the cutting will be done with the circular saw, while the jig saw will be used for finishing touches. The jig saw will also help to cut the countertop material without causing any damage to the adjacent wall.
Before you actually start cutting, you will want to use masking tape to protect and cover the countertop. This will help to prevent any damage to the material, such as chipping or splintering. Use the rip fence on your circular saw to help guide and direct your cut. You should always cut your countertop leaving some margin on the side. Once you have made these primary cuts, use a belt sander to to clean up any inaccuracies caused by imprecise cutting.
Cutting formica might seem like a daunting task, but it is actually much easier to understand than most people might think. If you are careful, precise, and follow instructions, you should have no problem cutting formica for your kitchen.
Tips on How to Cut Formica Accurately With Ease
Belt Sander
Nov 07, 2011 09:34:24
Click for larger image and other views
>> Click here to update Cheapest prices for Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag <<
Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag Feature
- Variable speed belt sander with powerful 8.8 amp motor
- Quietest sander in its class at 85 decibals; unique design allows flush sanding to the corner of the wall with nose and side of sander
- Auto-tracking belt system tracks belt without adjustment
- Include (1) 80 grit sanding belt
- 9.5 pounds; 1-year warranty
Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag Overview
3" x 21", Variable Speed Belt Sander With Electronic Speed Control, Power 8.8A Motor, Auto Tracking Belt System, Front Grip Design For Comfortable Operation, Dust Bag For A Cleaner Work Environment, Sander Includes Abrasive Belt & Dust Bag.
Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag Specifications
Makita's 3 x 21-Inch Belt Sander, model 9903, combines power and speed with ease-of-use features and less noise for fast and efficient stock removal. The 9903 is ideal for woodworkers, carpenters, furniture makers, floor installers, deck builders and general contractors who require a best-in-class belt sander.
View larger |
|
| 9903 Features | EFFICIENCY - Powerful 8.8 AMP motor turns 3" wide belt (690-1,440 ft./min.) for fast material removal
ACCURACY - Auto-tracking belt system tracks belt without adjustment
CONVENIENCE - Large front grip and low noise level (85dB) for operator comfort
PERFORMANCE - Innovative design for sanding flush to wall with nose and side of sander
INCLUDES - Abrasive belt and dust bag |
|
| Tool Specifications |  | | Belt size | 3" x 21" | | Belt speed | 690 - 1,440 ft./min. | | AMPS (120V) | 8.8 | | Overall length | 11-5/8" | | Net weight | 9.5 lbs. |
|
The 9903 features a powerful 8.8 AMP motor with electronic speed control to maintain constant speed under load. The variable speed control dial allows the user to match the speed (690-1,440 ft./min.) to the application. The 9903 also features less noise: at only 84dB, it is one of the quietest sanders in its class.
Ease-of-use features include an auto-tracking belt system that tracks the belt without adjustment, and a front grip for comfortable operation. The low profile design provides better balance, and the extended base allows sanding flush to wall with nose and side of sander. The 9903 is easily maneuvered with the long 16.4-foot power cord, and the highly efficient dust collector reduces dust in the work area. An optional sanding shoe is available for precise sanding depth control.
The Makita 9903 is engineered for cabinetry and woodworking, and is ideal for wood panels, furniture, closets, and more. The 9903 is just another example of Makita's commitment to innovative technology and best-in-class engineering.
About Makita's Power Tools
Makita delivers precision, accuracy, capacity, and innovation to woodworkers. Makita has full range of miter saws, jig saws, circular saws, routers, planers, sanders, nailers and staplers, blades, compact cordless drills and impacts, and more. Makita's woodworking solutions are engineered for pro contractors, for use in high production settings and in home shops.
About Makita
Makita is a worldwide manufacturer of industrial quality power tools and offers a wide range of industrial accessories. Makita applies leading-edge innovation to engineer power tools that are more compact and energy efficient, yet deliver industrial strength power and results. Makita U.S.A., Inc. is located in La Mirada, California, and operates an extensive distribution network located throughout the U.S. For more information, please call 800/4-MAKITA (800/462-5482) or visit makitatools.com. Makita is Best in Class Engineering.
Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. If you are not satisfied with any Makita tool within 30 days of purchase, return it and Makita will provide a replacement or refund. Each Makita tool is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. Please see makitatools.com for complete details.
What's in the Box
Makita 9903 3 x 21-Inch Belt Sander, abrasive belt and dust bag.
SAVE NOW on the special offers below!
Available In Stock. |
| This Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag ships for FREE with Super Saver Shipping. |
|
Limited Offer Today!! Makita 9903 8.8 Amp 3-Inch-by-21-Inch Variable Speed Belt Sander with Cloth Dust Bag Black Friday and Cyber Monday Deals
Gladiator Wedge Sandals
